FoilDock Strategic Render 04: Detailed view of a vessel undergoing sustainable deconstruction.
The Methodology

The Foildock Safe Recycling Cycle

The Foildock Team has developed a working process that allows for a full cycle approach, intended to establish a continuous improvement of the operation over the years. Our process, encompassing 320m x 60m dock positioning and high-capacity SPMT transport, encourages our workforce to identify and become passionate about establishing a safe work environment for all. As nobody comes to work to be harmed!

1

Dock Positioning

Precise vessel alignment in the 320m x 60m dock using automated winches.

2

Industrial De-con

Expert removal of Asbestos, NORM, and chemicals in a stable environment.

3

Zero-Pollution Pumping

Controlled drainage to create a dry, safe environment for dismantling.

4

Bow-Stern Sectioning

Cutting the hull into 20m segments, ensuring worker safety and speed.

5

SPMT Transport

800-1500 ton segments moved via automated trailers to the yard floor.

6

Structural Flattening

Laying segments flat to eliminate risks of heights and confined spaces.

7

Secondary Cutting

Precision processing into standard scrap sizes for manufacturing.

8

Hazardous Disposal

Certified recycling and disposal of all hazardous waste streams.

9

100% Recycled

Delivery of 99.0% pure green steel feedstock to global manufacturers.

A Commitment to Zero-Harm

Our refined methodology is more than just an industrial process; it is a safety mandate. By sectioning vessels into 20m blocks within a stable dry-dock environment and using differential stabilization SPMTs, we remove workers from the dangerous tidal zones associated with traditional beaching.

  • 100% Residue Capture Guaranteed
  • Structural Flattening for Internal Access
  • SPMT Transport of 1,500 Ton Sections
  • Certified Green Steel Output for Manufacturers

Partner with the Gold Standard

FoilDock can provide sub licenses for the LATAM area, offering the licensed engineering and operational framework required to build and manage globally compliant, high-capacity dismantling hubs at 1/3 the cost of conventional dry docks.

    Safe Recycling Cycle | The FoilDock 9-Step Methodology